In modern industrial and commercial warehousing, optimizing storage space while ensuring easy access to goods is paramount. One of the most versatile and efficient storage solutions for long, bulky, or irregularly shaped items is the Cantilever Rack. This system has grown in popularity across the UK and worldwide, thanks to its adaptability, strength, and simplicity.
What is a Cantilever Rack?
A Cantilever Rack is a specialized type of storage rack designed primarily for storing long or awkwardly shaped items such as timber, pipes, steel bars, furniture, and other materials that traditional pallet racks struggle to accommodate. Unlike conventional racks that use vertical beams to support pallets, cantilever racks use horizontal arms extending from a single vertical column, creating an open-fronted structure. This allows for easy loading and unloading of items without obstructions.
The rack typically consists of:
- Base: A sturdy foundation that anchors the rack.
- Vertical Columns: Upright supports from which arms extend.
- Arms: Horizontal projections that hold the stored goods.
- Bracing: Structural components that provide stability and strength.
This design offers the flexibility to store items of varying lengths and sizes, making it highly suitable for industries dealing with construction materials, metal fabrication, or manufacturing.
Benefits of Using Cantilever Racks
- Versatility: Adjustable arms allow for storage of different product sizes.
- Accessibility: Open-front design enables easy loading and unloading using forklifts or manual handling.
- Space Efficiency: Utilizes vertical space effectively, reducing warehouse footprint.
- Durability: Made from heavy-duty steel, cantilever racks can handle substantial weight.
- Customization: Options for single or double-sided racks to maximize storage capacity.
Cost Considerations of Cantilever Racking Systems
The cost of a cantilever rack depends on several factors:
- Size and Dimensions: Larger and taller racks cost more.
- Material Grade: Heavy-duty racks use thicker steel, increasing price.
- Customization: Additional features like powder coating, weather resistance, or adjustable arms add to cost.
- Installation: Professional installation ensures safety but adds labor costs.
In the UK, cantilever racks are competitively priced compared to other heavy-duty storage solutions. The investment is often offset by improved warehouse efficiency and inventory management.
Applications of Cantilever Racking System
Industries benefiting from cantilever racking system include:
- Construction and Building Supplies: Storing timber, pipes, drywall sheets.
- Metalworks: Storing rods, bars, and tubes.
- Furniture Warehousing: Storing sofas, mattresses, and bulky items.
- Automotive: Long parts and components storage.
- Retail: Sporting goods like skis and snowboards.
Because of their adaptability, cantilever racks are found in warehouses, manufacturing plants, distribution centers, and retail backrooms.
Location & Availability in the UK
The UK has a robust industrial storage sector with numerous suppliers and manufacturers offering bespoke cantilever rack solutions. Major cities such as London, Birmingham, Manchester, and Leeds serve as hubs for warehousing and logistics companies that rely on such storage systems.
Many UK-based manufacturers provide nationwide delivery and installation, catering to both small businesses and large enterprises. Customization is a key offering, with racks tailored to specific storage needs, space constraints, and load requirements.
Top Cantilever Rack Manufacturing Companies in the UK
1. Link 51 (Storage Systems Limited) – Wolverhampton, UK
Overview:
Link 51 is one of the UK’s leading manufacturers of industrial storage and racking systems, including cantilever racks. With over 60 years of experience, they provide engineered storage solutions for warehouses, factories, and retail environments. Their cantilever racking systems are suitable for heavy-duty applications, including the storage of timber, piping, steel lengths, and more.
Key Features:
- Custom-designed cantilever racks
- Nationwide installation and maintenance
- UK manufacturing for faster delivery and quality control
Location: Wolverhampton, West Midlands
2. MECALUX UK – Birmingham, UK
Overview:
Mecalux is a global storage solutions company with a strong footprint in the UK. Their cantilever racking systems are designed for storing long, bulky, or irregularly shaped loads. They offer both light-duty and heavy-duty versions, designed for sectors like construction, manufacturing, and logistics.
Key Features:
- Automated racking options
- Powder-coated for corrosion resistance
- Technical consultancy and CAD design
Location: Birmingham
3. AR Racking UK – Leeds, UK
Overview:
AR Racking is a global leader in storage systems, offering cutting-edge racking solutions, including cantilever racking systems for long goods. Their designs focus on structural strength and flexibility, and are ideal for heavy steel or timber stock.
Key Features:
- Hot-dip galvanized and painted finishes
- Suitable for indoor and outdoor use
- Structural calculations and engineering support
Location: Leeds, West Yorkshire
4. Stakapal Ltd – Cannock, UK
Overview:
Stakapal is a UK-based manufacturer specializing in bespoke storage systems, particularly cantilever racking. Established over 55 years ago, they provide both light and heavy-duty cantilever racks, engineered in compliance with SEMA standards.
Key Features:
- BS/EN standard compliant racks
- Structural steel or roll-formed options
- In-house installation and project management
Location: Cannock, Staffordshire
5. Dexion UK – Hemel Hempstead, UK
Overview:
Dexion is a globally respected brand known for warehouse storage solutions. In the UK, Dexion offers high-performance cantilever racks used extensively across industrial sectors. Their systems are modular and scalable, ideal for future-proofing storage spaces.
Key Features:
- Engineering support and safety inspections
- CE-certified and ISO-compliant products
- Training and technical support included
Location: Hemel Hempstead, Hertfordshire
How to Choose the Right Cantilever Rack?
When selecting a cantilever rack, consider:
- Load Capacity: Ensure the rack supports the weight of your heaviest items.
- Arm Length & Adjustability: Should accommodate the longest goods.
- Space Availability: Measure floor and ceiling height for optimal design.
- Single vs. Double-Sided: Double-sided racks maximize storage but need aisle space.
- Material Type: Outdoor storage might require weather-resistant coatings.
- Compliance: Adhere to UK health and safety regulations for warehouse racking.
Consulting with manufacturers ensures you get a tailored solution that fits your specific requirements.
Installation and Maintenance
Professional installation guarantees the stability and safety of cantilever racks. UK manufacturers often provide installation teams trained to comply with local standards. Routine inspections and maintenance prolong rack life, ensuring safety and functionality.
Future Trends in Cantilever Racking Systems
The warehousing industry in the UK is evolving with automation and digital inventory management. Cantilever racks are increasingly integrated with:
- Automated Guided Vehicles (AGVs): For efficient loading/unloading.
- Smart Sensors: Monitoring rack load and condition.
- Eco-Friendly Materials: Use of recyclable steel and coatings.
These innovations promise to improve storage efficiency and sustainability.